⚡ Robotic Welding Workshop: The Essentials
February 21, 2025 @ 10:00 am
Robotic welding technology has become a cornerstone of modern manufacturing, offering the ability to produce high-quality welds at speeds far exceeding traditional methods. Its increasing adoption is driven by advancements in programming strategies, which now allow robots to be effectively used even in short production runs, enhancing both efficiency and flexibility. Additionally, robotic welding significantly reduces labour and downtime costs, making it an invaluable tool for many industries.
However, the successful implementation of robotic welding requires careful adaptation of fabrication practices and component designs to maximise its benefits. Production planning is essential to assess how automation impacts bottlenecks within the fabrication process, ensuring a smooth workflow. Furthermore, compliance with relevant standards such as AS/NZS 5131 and the proper qualification of operators and welding procedures are critical for maintaining quality and safety.
Given these considerations, it is essential for manufacturing professionals to fully understand the capabilities and limitations of robotic welding technology.
This one-day course provides a comprehensive introduction to robotic welding, equipping participants with the knowledge to navigate this transformative technology. The course covers key topics, including welding techniques, operational procedures, and the qualifications required to operate robotic systems effectively. It also highlights the importance of productivity, health and safety, and quality management in achieving reliable and efficient welding operations.
Expected Outcomes:
Attendees will be able to understand the advantages and limitations of different robotic systems to meet their needs and corresponding quality requirements.
This one-day course is ideal for professionals in the manufacturing and fabrication industry who are interested in learning about robotic welding technology and its applications. It is suitable for:
- Welder operators
- Engineers
- Technicians
- Other industry professionals
Participants will gain a comprehensive understanding of robotic welding technology, its limitations, and benefits.
Introduction to Robotic Welding Systems
- Components of a robotic welding system
- Types of robotic welders
- Productivity / Economics
- Case studies
Design for Robotic Applications
- Type of products suitable for automation
- Connection details
- Weld types
- Fabrication tolerances
- Requirements for the ancillary systems
- Case studies
Robotic Safety and Risk Assessment
- Understanding safety standards and regulations
- Identifying and mitigating robotic welding hazards
Robotic Programming Basics
- Introduction to robot programming strategies
Qualifications of Operators and Welding Procedures
- Qualifications of operators
- Qualifications of welding procedures
Quality Management Systems, Quality Control and Inspection
- Quality management systems for robotic welding
- Ensuring weld quality in robotic welding
- Inspection methods and tools
- Quality control best practices
Holger Heinzel | HERA Senior Engineer – Advanced Manufacturing
Holger Heinzel is a Senior Engineer in Advanced Manufacturing at HERA, specializing in welding and fabrication processes. He holds the International Welding Engineer (IWE) qualification, a credential achieved by only a select few in New Zealand, underscoring his expertise in the field.
At HERA, Holger has been instrumental in advancing automation and Industry 4.0 initiatives. He leads the Industry 4.0 Innovation Cluster, supporting member organizations in adopting advanced manufacturing technologies.
Holger is dedicated to knowledge sharing and capacity building within the industry. He has delivered training programs on welding automation and robotics, contributing to the professional development of engineers and technicians.
Through his work, Holger continues to drive innovation in welding and fabrication, helping New Zealand’s manufacturing sector embrace modern technologies and methodologies.
Ozgur Erdem | HERA Senior Welding Engineer
Ozgur has worked extensively on the delivery of industrial plant projects globally in many roles at different levels in the fabrication and construction of boilers, reactors, pressure vessels, structural steels and piping systems of oil & gas, nuclear and thermal power (CCGT and coal fired) plants in Turkiye, Russia, Albania, Libya and Iraq.
He was a lecturer of welding inspection courses at international training organisations in Europe, North Africa, Middle East, Central Asia and South America.
$319
HERA Ordinary “Platinum” Member
$379
HERA Associate “Gold” Member
$399
Non-Member
- Fee’s must be paid in full prior to the course date.
